Space-ray ETS Series User Manual

Form 43343300 May 2013 INSTALLATION AND OPERATION INSTRUCTIONS OWNER / INSTALLER: For your safety this manual must be carefully and thoroughly r

Form 43343300 May 2013 -9- G.G.G.G. ETU 18ETU 18ETU 18ETU 180000----200200200200 Body Package DescriptionsBody Package DescriptionsBo

Form 43343300 -10- May 2013 H.H.H.H. ETU 2ETU 2ETU 2ETU 225252525----250250250250 Body Package DescriptionsBody Package DescriptionsBody Package

Form 43343300 May 2013 -11- I.I.I.I. ETETETETU 40U 40U 40U 40----175175175175 Body Package DescriptionsBody Package DescriptionsBody

Form 43343300 -12- May 2013 D.D.D.D. UUUU----Bend Package, Part #43208020Bend Package, Part #43208020Bend Package, Part #43208020Bend Package, Part #

Form 43343300 May 2013 -13- 7.0) TYPICAL LAYOUTS Control UnitDraft Inducer Unit10 FT. Body Section30 FT.SYSTEM40 FT.SYSTEM20 FT.SYSTEM50

Form 43343300 -14- May 2013 MODELMODELMODELMODEL EMITTER LENGTHEMITTER LENGTHEMITTER LENGTHEMITTER LENGTH MODELMODELMODELMODEL EMITTER LENG

Form 43343300 May 2013 -15- 7.2) TYPICAL ASSEMBLY LAYOUT – ETU 180-250 SERIES Aluminized Calorized Steel Tube (ALC)(with one 12-radial h

Form 43343300 -16- May 2013 8.0) DIMENSIONS – ETS SERIES Typical Dimensions Up to 50 Ft. Shown. Models:ETS 40, 50Models:ETS 60, 75Models:ETS 80, 90,

Form 43343300 May 2013 -17- 8.1) DIMENSIONS – ETU SERIES Typical Dimensions Up to 50 Ft. Shown. Models:ETU 40, 50,60, 75Models:ETU 50, 6

Form 43343300 -18- May 2013 8.2) HEATER ASSEMBLY / JOINING OF TUBE SECTIONS Typical Assembly Overview(ETS 40FT Shown)4"OD x 10Ft.See sections 7

Form 43343300 May 2013 -1- TABLE OF CONTENTS SECTION DESCRIPTION PAGE 1.0) Safety ...

Form 43343300 May 2013 -19- Typical Assembly Overview(ETU 40FT Shown)8 - 106 hanging points to be used for suspension. Theremust be two

Form 43343300 -20- May 2013 9.0) TYPICAL SUSPENSION METHODS Burner must be secured to the mounting flange with nuts.All materials used to suspend th

Form 43343300 May 2013 -21- 10.0) ASSEMBLY OF TUBE SECTIONS Sheet metal parts, particularly reflectors and vent have sharpedges. Always

Form 43343300 -22- May 2013 10.1) ASSEMBLY OF EXTENSION SECTIONS MIN 8 MAX 10 BETWEEN HANGERS12Tube Support/Hanger BracketWire HangerCouplingU-Bol

Form 43343300 May 2013 -23- 5. Make sure both tube ends are butted together. 6. Finish tightening both bolts to 40-60 ft.lbs. torque t

Form 43343300 -24- May 2013 2 OVERLAP1 OVERLAP1 OVERLAPDETAIL AREFLECTOR40 FT SYSTEM SHOWN3(control box to reflector)DRAFTINDUCERCONTROLBOXREFL

Form 43343300 May 2013 -25- 10.4) ADDING OPTIONAL 90º ELBOW (ETS ONLY) 1. The optional 90º elbow must be located a minimum of 10 ft. af

Form 43343300 -26- May 2013 10.6) ADDING 180º U-BEND (ETU ONLY) 1. Hang tube sections parallel with each other. The centerline distance from tube a

Form 43343300 May 2013 -27- 11.0) ATTACHING CONTROL BOX ASSEMBLY 1. Attach the control box and gasket to end of tube flange and secure

Form 43343300 -28- May 2013 12.0) ATTACHING DRAFT INDUCER ASSEMBLY 1. Slide the draft inducer flange over the end of tube. Rotate the flange until

Form 43343300 -2- May 2013 1.0) SAFETY This heater is a self-contained infrared radiant tube heater. Safety information required during installati

Form 43343300 May 2013 -29- 13.0) MULTIPLE HANGING & DRAFT INDUCER POSITIONS The heater can be mounted horizontally or at an angle o

Form 43343300 -30- May 2013 14.0) GAS CONNECTIONS AND REGULATIONS Tighten flexible gas hose and components securely.Flexible metal gas hoses must be

Form 43343300 May 2013 -31- * Available as AccessoriesKEY DIMENSIONS AND COMPONENTS OF THE GAS CONNECTIONS14 to 17(36 to 43cm)ApprovedFl

Form 43343300 -32- May 2013 15.0) INSTRUCTIONS FOR PRESSURE TEST GAUGE CONNECTION SUPPLY PRESSURESUPPLY PRESSURESUPPLY PRESSURESUPPLY PRESSURE 1.

Form 43343300 May 2013 -33- 16.0) ELECTRICAL CONNECTIONS Failure to do so may result in death or serious injury.This appliance must be c

Form 43343300 -34- May 2013 INTERNAL CONNECTION WIRING DIAGRAM INTERNAL CONNECTION WIRING DIAGRAM INTERNAL CONNECTION WIRING DIAGRAM INTERNAL CONNECT

Form 43343300 May 2013 -35- FIELD CONNECTION FIELD CONNECTION FIELD CONNECTION FIELD CONNECTION AND THERMOSTAT AND THERMOSTAT AND THERMO

Form 43343300 -36- May 2013 C.C.C.C. LOWLOWLOWLOW VOLTAGE (VOLTAGE (VOLTAGE (VOLTAGE (24242424V) THERMOSTAT CONNECTIONS V) THERMOSTAT CONNECTIONS

Form 43343300 May 2013 -37- 17.0) VENTING Failure to do so may result in death, serious injury, property damage or illnessfrom Carbon Mo

Form 43343300 -38- May 2013 Vent CapFlashing2 (5cm)ClearanceThimbleSeal Jointand AnnularSpace10 ft (305cm)or less2 ft (77cm)minimum2 ft (77cm) minim

Form 43343300 May 2013 -3- The heater, when installed in aircraft hangars and public garages, must be installed in accordan

Form 43343300 May 2013 -39- MULTIPLE HEATER VENTING (CONNECTIONS INTO A COMMON VENT OR MANIFOLD)MULTIPLE HEATER VENTING (CONNEC

Form 43343300 -40- May 2013 Multiple Heater Horizontal Venting Arrangement 4 diametersingle wall ventPlan ViewVent Cap2 (5cm)ClearanceThimble6 (15

Form 43343300 May 2013 -41- B.B.B.B. INDIRECT VENTING (UNVENTED HEATERS)INDIRECT VENTING (UNVENTED HEATERS)INDIRECT VENTING (UN

Form 43343300 -42- May 2013 In multiple heater applicationsmultiple heater applicationsmultiple heater applicationsmultiple heater applications, the

Form 43343300 May 2013 -43- 19.0) LIGHTING AND SHUTDOWN INSTRUCTIONS Failure to do so may result in death, serious injury or propertydam

Form 43343300 -44- May 2013 21.0) CONTROL COMPONENT LOCATION 3541 Cabinet Assembly2 Air Inlet Plate3 Sight Glass4 Monitoring Light, Red5 Monitoring

Form 43343300 May 2013 -45- 22.0) CLEANING AND ANNUAL MAINTENANCE Failure to do so may result in death or serious injury.Disconnect elec

Form 43343300 -46- May 2013 23.0) TROUBLESHOOTING GUIDE Turn on line voltageand thermostat. Doesthe green monitoringlight come on in thejunction b

Form 43343300 May 2013 -47- 30 seconds afterstartup, does theamber monitoring lightcome on in the controlcabinet?YesNowhile the amber

Form 43343300 -48- May 2013 Call for heat ends andthe heater shuts off?YesNoTroubleshooting ends.Thermostat is notworking properly.Replace it ifn

Form 43343300 -4- May 2013 4.0) MINIMUM CLEARANCES TO COMBUSTIBLES Failure to do so may result in death, serious injury orproperty damage.Combustibl

Form 43343300 May 2013 -49- 24.0) REPLACING PARTS Failure to do so may result in death or serious injury.Disconnect electrical power and

Form 43343300 -50- May 2013 24.2) REMOVING MAIN BURNER AND GAS VALVE 431255ETS/ETU 40-75 ModelsETS/ETU 40-75 ModelsETS/ETU 40-75 Models4366 1. Dis

Form 43343300 May 2013 -51- 24.3) AIR SWITCH PRESSURE CHECK 0.37 WC+-Connector TeeDigital orInclined WaterManometerscale 0-2w.c.Tempor

Form 43343300 -52- May 2013 IGNITION MODULE DIAGNOSTICS IGNITION MODULE DIAGNOSTICS IGNITION MODULE DIAGNOSTICS IGNITION MODULE DIAGNOSTICS (Fe

Form 43343300 May 2013 -53- 26.0) REPLACEMENT PARTS GUIDE DRAFT INDUCER COMPONENTSDRAFT INDUCER COMPONENTSDRAFT INDUCER COMPONENTSDRAFT

Form 43343300 -54- May 2013 132111,11a410191816141517223940Items 39 & 40 not includedin Draft Inducer Assembly29-38cItems not includedin Draft I

Form 43343300 May 2013 -55- CONTROLCONTROLCONTROLCONTROL COMPONENTSCOMPONENTSCOMPONENTSCOMPONENTS Item No.Item No.Item No.Item No.

Form 43343300 -56- May 2013 CONTROL BOXCOMPONENTS5758415556636251,51a,52,52a534576106159474360545351,5274676869707172734140-75M BTU UNITSONLYSCHEMAT

Form 43343300 May 2013 -57- BODYBODYBODYBODY COMPONENTSCOMPONENTSCOMPONENTSCOMPONENTS: ETS/U 40: ETS/U 40: ETS/U 40: ETS/U 40----1751

Form 43343300 -58- May 2013 BODYBODYBODYBODY COMPONENTSCOMPONENTSCOMPONENTSCOMPONENTS: ETS/U 180: ETS/U 180: ETS/U 180: ETS/U 180----250250250250

Form 43343300 May 2013 -5- 5.0) SPECIFICATIONS Model No.Model No.Model No.Model No. Btu/hrBtu/hrBtu/hrBtu/hr InInInInputputputput

Form 43343300 May 2013 -59- 27.0) WARNINGS CARD Copies of this card may be ordered at no charge under part no. 43344990 for installation

Form 43343300 -6- May 2013 CONTROL/DRAFT INDUCERCONTROL/DRAFT INDUCERCONTROL/DRAFT INDUCERCONTROL/DRAFT INDUCER PACKAGE NUMBPACKAGE NUMBPACKAGE NU

Form 43343300 May 2013 -7- System LengthsSystem LengthsSystem LengthsSystem Lengths 77770 Ft.0 Ft.0 Ft.0 Ft. SystemSystemSystemSystem

Form 43343300 -8- May 2013 Body Fastener Kit (included in body packages)Body Fastener Kit (included in body packages)Body Fastener Kit (included in