Space-ray PTS Series Single Stage User Manual

Form 43343330 Aug 2012 INSTALLATION AND OPERATION INSTRUCTIONS OWNER / INSTALLER: For your safety this manual must be carefully and thor

Form 43343330 Aug 2012 -9- Body Fastener Kit (included in body packages)Body Fastener Kit (included in body packages)Body Fastener Kit (included in

Form 43343330 -10- Aug 2012 Body Fastener Kit (included in body packages)Body Fastener Kit (included in body packages)Body Fastener Kit (included i

Form 43343330 Aug 2012 -11- C.C.C.C. Corner Reflector Accessory Package, Part #43342000Corner Reflector Accessory Package, Part #43342000Corner Refl

Form 43343330 -12- Aug 2012 7.0) TYPICAL LAYOUTS – PTS/PTU SERIES Burner BoxFlue Termination10 FT. Body Section30 FT.SYSTEM40 FT.SYSTEM20 FT.SYSTEM

Form 43343330 Aug 2012 -13- 7.1) TYPICAL ASSEMBLY LAYOUT – (PTS SHOWN) Failure to do so may result in death, serious injury, property damage or ill

Form 43343330 -14- Aug 2012 8.0) DIMENSIONS – PTS SERIES Typical Dimensions Up to 60 Ft. Shown. BurnerBox13 Tube Support/Hanger BracketWire Hanger

Form 43343330 Aug 2012 -15- 8.1) DIMENSIONS – PTU SERIES Typical Dimensions Up to 50 Ft. Shown. Models:PTU 40 - 75Models:PTU 50 - 125Models:PTU 50

Form 43343330 -16- Aug 2012 8.2) HEATER ASSEMBLY / JOINING OF TUBE SECTIONS Typical Assembly Overview(PTS 40FT Shown)4"OD x 10Ft. TubeSee sect

Form 43343330 Aug 2012 -17- Typical Assembly Overview(PTU 40FT Shown)Wire HangerFlueTerminal#10 Self-Drill Screws(Typical all tube supports,tube co

Form 43343330 -18- Aug 2012 9.0) TYPICAL SUSPENSION METHODS Burner must be secured to the mounting flange with nuts.All materials used to suspend t

Form 43343330 Aug 2012 -1- TABLE OF CONTENTS SECTION DESCRIPTION PAGE 1.0) Safety ...

Form 43343330 Aug 2012 -19- 10.0) ASSEMBLY OF TUBE SECTIONS Sheet metal parts, particularly reflectors and vent have sharpedges. Always use gloves

Form 43343330 -20- Aug 2012 10.1) ASSEMBLY OF EXTENSION SECTION MIN 8 MAX 10 BETWEEN HANGERS12Tube Support/Hanger BracketWire HangerCouplingU-Bol

Form 43343330 Aug 2012 -21- TubeCouplingCenter bothtubes with hole#10 Self-DrillingScrews(QTY 2)4576 4. Slide the next tube into the coupling. 5.

Form 43343330 -22- Aug 2012 Turbulators MODELMODELMODELMODEL 2 Ft. Turbulator Sections2 Ft. Turbulator Sections2 Ft. Turbulator Sections2 Ft. T

Form 43343330 Aug 2012 -23- 11.0) ADDING OPTIONAL 90º ELBOW (PTS ONLY) 1. The optional 90º elbow must be located a minimum of 10 ft. after the bu

Form 43343330 -24- Aug 2012 11.2) ADDING 180º U-BEND (PTU ONLY) 1. Hang body sections parallel with each other. The centerline distance from tub

Form 43343330 Aug 2012 -25- 12.0) ATTACHING BURNER SCREEN – (200M BTU MODELS ONLY) A burner screen is packaged with the control unit to p

Form 43343330 -26- Aug 2012 12.1) ATTACHING BURNER BOX ASSEMBLY 1. Attach the burner box and gasket to end of tube flange and secure with 1/4-20 l

Form 43343330 Aug 2012 -27- 12.2) CONNECTING THE TISS SYSTEM Description:Description:Description:Description: The TISSTISSTISSTISS (Tube Integrity

Form 43343330 -28- Aug 2012 3. Hold the spring retainer clamp and pull the TISSTISSTISSTISS wire assembly to end of reflector at ove

Form 43343330 -2- Aug 2012 1.0) SAFETY This heater is a self-contained infrared radiant tube heater. Safety information required during install

Form 43343330 Aug 2012 -29- ANGLE MOUNTED HEATERS ONLYANGLE MOUNTED HEATERS ONLYANGLE MOUNTED HEATERS ONLYANGLE MOUNTED HEATERS ONLY 5. If h

Form 43343330 -30- Aug 2012 13.0) GAS CONNECTIONS AND REGULATIONS Tighten flexible gas hose and components securely.Flexible metal gas hoses must b

Form 43343330 Aug 2012 -31- * Available as AccessoriesKEY DIMENSIONS AND COMPONENTS OF THE GAS CONNECTIONS14 to 17(36 to 43cm)ApprovedFlexible Con

Form 43343330 -32- Aug 2012 14.0) INSTRUCTIONS FOR PRESSURE TEST GAUGE CONNECTION SIDE VIEW43269050 Rev. A 03/08DANGERFailure to do so may result

Form 43343330 Aug 2012 -33- 4. Check the burner at step pressure, observing burner ignition and flame characteristics. The burner should ignite p

Form 43343330 -34- Aug 2012 INTERNAL CONNECTION WIRING DIAGRAM INTERNAL CONNECTION WIRING DIAGRAM INTERNAL CONNECTION WIRING DIAGRAM INTERNAL CONNEC

Form 43343330 Aug 2012 -35- FIELD CONNECTION FIELD CONNECTION FIELD CONNECTION FIELD CONNECTION AND THERMOSTAT AND THERMOSTAT AND THERMOSTAT AND THE

Form 43343330 -36- Aug 2012 D.D.D.D. LOW VOLTAGE (24V) THERMOSTAT CONNECTIONS LOW VOLTAGE (24V) THERMOSTAT CONNECTIONS LOW VOLTAGE (24V)

Form 43343330 Aug 2012 -37- Vent lengths shown in the table are for horizontal and vertical venting. If a longer length of vertical or horizontal ve

Form 43343330 -38- Aug 2012 3. Use the following correction factors to obtain the equivalent length when elbows are used: • Subtract 10 ft. for ea

Form 43343330 Aug 2012 -3- The heater, when installed in aircraft hangars and public garages, must be installed in accordance with AN

Form 43343330 Aug 2012 -39- Multiple Heater Vertical Venting Arrangement TotalVentHeightVent CapFlashing2 (5cm)ClearanceThimbleSeal Jointand Annul

Form 43343330 -40- Aug 2012 B.B.B.B. INDIRECT VENTING (UNVENTED HEATERS)INDIRECT VENTING (UNVENTED HEATERS)INDIRECT VENTING (UNVENTED HEAT

Form 43343330 Aug 2012 -41- In multiple heater applicationsmultiple heater applicationsmultiple heater applicationsmultiple heater applications, the

Form 43343330 -42- Aug 2012 18.0) LIGHTING AND SHUTDOWN INSTRUCTIONS SIDE VIEW43269050 Rev. A 03/08DANGERFailure to do so may result in death,ser

Form 43343330 Aug 2012 -43- Note: When the PTS / PTU is operated by a thermostat interrupting the line voltage (120V) to the heater then the post pu

Form 43343330 -44- Aug 2012 21.0) CLEANING AND ANNUAL MAINTENANCE Failure to do so may result in death or serious injury.Disconnect electrical powe

Form 43343330 Aug 2012 -45- 22.0) TROUBLESHOOTING GUIDE NoYesAre the blue wiressecure in theterminals and firmlyon the ignitionmodule terminals?Mov

Form 43343330 -46- Aug 2012 Remove blockage.Restarttroubleshooting.Contact factory forassistance.NoYesNoNoYesDoes the amber lightstay on past 10sec

Form 43343330 Aug 2012 -47- Purge the gas supplylines.Is the LED on theignition modulesteady on?Replace ignitionmodule.Remove and re-insertelectrode

Form 43343330 -48- Aug 2012 23.0) REPLACING PARTS Failure to do so may result in death or serious injury.Disconnect electrical power and gas supply

Form 43343330 -4- Aug 2012 4.0) MINIMUM CLEARANCES TO COMBUSTIBLES Failure to do so may result in death, serious injury orproperty damage.Combustib

Form 43343330 Aug 2012 -49- 23.2) REMOVING GAS VALVE AND MANIFOLD ASSEMBLY Step 1Remove sideaccess panel.Loosen screws frommanifold clamp andburner

Form 43343330 -50- Aug 2012 1. Open hinged access panel. 2. Add tubing to connect the air switch tubing P1 + and P2 - with the connector tees and

Form 43343330 Aug 2012 -51- IGNITION MODULE DIAGNOSTICSIGNITION MODULE DIAGNOSTICSIGNITION MODULE DIAGNOSTICSIGNITION MODULE DIAGNOSTICS Flame Fa

Form 43343330 -52- Aug 2012 25.0) REPLACEMENT PARTS GUIDE BURNER BOXBURNER BOXBURNER BOXBURNER BOX Item No.Item No.Item No.Item No. Part No.P

Form 43343330 Aug 2012 -53- 34 43563040 Supply Cord -Flat (SPT-1 18/3 x 72" long) 1 35 42709000 Shield, Terminal Block 1 36 42395010 G

Form 43343330 -54- Aug 2012 38a22a3831144521345320235, 6236302935, 5a72626a2524122c22b141a1a22d151864641, 41a40274340a317a79aDraft InducerMotorGas

Form 43343330 Aug 2012 -55- BODY COMPONENTSBODY COMPONENTSBODY COMPONENTSBODY COMPONENTS IIIItemtemtemtem NNNNoooo... PPPPartartartart NN

Form 43343330 -56- Aug 2012 26.0) WARNINGS CARD Copies of this card may be ordered at no charge under part no. 43344990 for installation near the h

Form 43343330 Aug 2012 -5- 2. 2. 2. 2. The stated clearance to combustibles represents a surface temperature of 90 ºF (32 ºC) above

Form 43343330 -6- Aug 2012 5.0) SPECIFICATIONS Model No.Model No.Model No.Model No. Btu/hBtu/hBtu/hBtu/hrrrr InputInputInputInput Combusti

Form 43343330 Aug 2012 -7- BURNER PACKAGE NUMBBURNER PACKAGE NUMBBURNER PACKAGE NUMBBURNER PACKAGE NUMBERSERSERSERS NATURAL GASNATURAL GASNATURAL

Form 43343330 -8- Aug 2012 C.C.C.C. PTS 40PTS 40PTS 40PTS 40----200 Series Body Package Descriptions 200 Series Body Package Descriptions 200 Serie